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case 091sample entry · illustrative, not a real client

Dana Point cantilevered deck

Mechanism
ledger flashing decay
Level
at finished floor
Location
Dana Point, California

Ipe deck on a steel cantilever. The ledger flashing failed at year eleven; the rim joist stayed wet behind stucco for two winters and the wall cavity grew mold.

Open the report (PDF)

Chapter 1

The pathology

Illustrative moisture map. Bright is wet.

A stain on the ceiling below the deck, and a wall that had been wet for two winters.

The deck looked perfect: ipe boards on a steel cantilever, cable rail, an open view. The only sign was a brown ring on the ceiling of the room below, which a painter had covered twice.

Behind the stucco the rim joist was soft enough to push a screwdriver into. Salt air had been carried in with every storm, and the fasteners at the ledger were bleeding rust.

Deck age
11 years
Visible sign
ceiling stain below the door threshold
Ledger flashing
lapped the wrong way at two joints; no end dams
Membrane
stopped short of the rim, never terminated
Framing
rim joist and sill plate decayed over 9 ft
Cavity
visible mold on the sheathing

Chapter 2

Diagnostic reconstruction

cable raildeck joistwallcavityinterior 1234
Section, not to scale. Numbers match the scope of repair.

We reproduced the leak on demand before removing any stucco, so the repair would be aimed at the actual path.

Field spray testASTM E1105 at the ledger line and door sill

Water appeared inside within six minutes, at the ledger, not the door.

Moisture mappingpin meter through the stucco at 12 in centers

Saturation followed the ledger and dropped off 18 in above it.

Borescopetwo 3/8 in openings into the cavity

Confirmed the unterminated membrane and reverse-lapped flashing.

Thermal imaginginfrared from inside, after wetting

Cold band along the rim, matching the meter readings.

Scope of repair

  1. Deck boards lifted at the house; ledger exposed and re-flashed with end dams and sheet-membrane termination at the rim.
  2. Decayed rim joist and sill plate replaced; steel connection cleaned and recoated.
  3. Wall cavity dried, cleaned and cleared before closing.
  4. Under-deck drainage added and tied to the perimeter line.

Chapter 3

Restored state

The same spray test, at the same pressure, for the same duration. Nothing came through.

Spray test at ledgerzero penetrationstable
Rim joist moistureat ambientstable
Under-deck drainagetied to perimeter lineactive
Fastenersstainless, isolated from the steelstable
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